Practice Test: Question Set - 07
1. A twist drill is a
- (A) Side
cutting tool
- (B) Front
cutting tool
- (C) End
cutting tool
- (D) None
of these
2. A jig is defined as a device which
- (A) Holds
and locates a workpiece and guides and controls one or more cutting tools
- (B) Holds
and locates a workpiece during an inspection or for a manufacturing operation
- (C) Is
used to check the accuracy of workpiece
- (D) All
of the above
3. A drill bit of 20 mm diameter rotating at 500 r.p.m. with a feed rate of 0.2 mm/revolution is used to drill a through hole in a mild steel plate 20 mm thickness. The depth of cut in this drilling operation is
- (A) 0.2 mm
- (B) 10 mm
- (C) 20 mm
- (D) 100 mm
4. Chemical milling operation is performed
- (A) On
universal milling machine
- (B) On plain
milling machine
- (C) In a tank
containing an etching solution
- (D) Any one of
these
5. For machining a mild steel workpiece using carbide tool, the maximum material will be removed at a temperature of
- (A) 50°C
- (B) 100°C
- (C) 175°C
- (D) 275°C
6. Which of the following statement is wrong about ultrasonic machining?
- (A) It is best
suited for machining hard and brittle materials.
- (B) It
cuts materials at very slow speeds
- (C) It
removes large amount of material
- (D) It
produces good surface finish
7. The ductile materials, during machining, produce
- (A) Continuous
chips
- (B) Discontinuous
chips
- (C) Continuous
chips with built up edge
- (D) Either (A) or
(C)
8. Which of the following parameters govern the value of shear angle in continuous chip formation?
- (A) True
feed
- (B) Chip
thickness
- (C) Rake
angle of the cutting tool
- (D) All of these
9. The cutting speed for drilling __________ with high speed steel drills is 24 to 45 m/min.
- (A) Mild steel
- (B) Copper
- (C) Aluminium
- (D) Brass
10. A right hand tool on a lathe cuts most efficiently when it travels
- (A) From
left to right end of the lathe bed
- (B) From
right to left end of the lathe bed
- (C) With
the help of a compound slide
- (D) Across
the bed
11. Cast iron during machining produces
- (A) Continuous
chips
- (B) Discontinuous
chips
- (C) Continuous
chips with built-up edge
- (D) None
of these
12. Dielectric is used in
- (A) Electrochemical
machining
- (B) Ultrasonic
machining
- (C) Electro
discharge machining
- (D) Laser
machining
13. In electro-discharge machining, dielectric is used to
- (A) Help
in the movement of the sparks
- (B) Control
the spark discharges
- (C) Act
as coolant
- (D) All
of these
14. In an orthogonal cutting, the depth of cut is halved and the feed rate is double. If the chip thickness ratio is unaffected with the changed cutting conditions, the actual chip thickness will be
- (A) Doubled
- (B) Halved
- (C) Quadrupled
- (D) Unchanged
15. In metal machining, the zone where the heat is generated due to friction between the moving chip and the tool face, is called
- (A) Friction
zone
- (B) Work-tool contact
zone
- (C) Shear
zone
- (D) None
of these
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